Week Three

The week started well on Monday with the delivery of our SmartBeds Evo II seat bed. It is a really neat pull out rock and roll bed designed for a Transporter. To make best use of the underbed space ours is for a LHD van and we have bought it with wider, 1200mm, seat boards and foam but unhupolstered. We are a long way from being ready for it but we need the frame to work out the installation.

On Tuesday with just 24 miles on the clock I set off to do 100 miles with a visit to SL Hardwoods in Croydon to collect several sheets of 6, 9 & 12mm poplar (light weight) ply. Good people they have or get all sorts at a couple of days notice. At the same time the Morland laminate and wall board materials were delivered to Cut’n’Edge who are doing the joinery. On the way I called in to TPS in Crawley to collect the off side B Pilar trim but but we are still struggling with a piece of upper trim. Once back home we continued insulating and cut away the panel supports on the window panels and the roof joist at the mid roof vent.

To set out the window positions and to get them level I drilled a 1mm hole from the inside through the middle of the window panel. Levelled this with the outside body lines and drilled a hole back from the outside, Miraculously this was parallel to the internal structure.

While Sue was working on the rear doors I got busy making the widow cut out frames. These were made difficult by the curvature in the walls. As a result I made up a jig and laminated several layers of 6mm ply to give a 5-7mm curve to match the windows and the wall.

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